Wednesday, February 28, 2007

Percussion welding (PEW)

Percussion welding (PEW) is a resistance welding process which produces coalescence of the abutting members using heat from an arc produced by a rapid discharge of electrical energy.
Pressure is applied progressively during or immediately following the electrical discharge. This process is quite similar to flash welding and upset welding, but is limited to parts of the same geometry and cross section. It is more complex than the other two processes in that heat is obtained from an arc produced at the abutting surfaces by the very rapid discharge of stored electrical energy across a rapidly decreasing air gap. This is immediately followed by application of pressure to provide an impact bringing the two parts together in a progressive percussive manner. The advantage of the process is that there is an extremely shallow depth of heating and time cycle is very short. It is used only for parts with fairly small cross-sectional areas.

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